3. PROCESSING
Important note: the platinum catalyst is in the component CATALYST. Catalyst and Base components may only be used together if they have the same batch number.
4. INSTRUCTIONS FOR USE
Take the two bi-component products supplied by Zhermack (base and catalyst) and shake before use in order to homogenize each component prior to mixing. Weigh an equal amount of catalyst and base (e.g. 100 grams of catalyst and 100 grams of base; within a 5% error range the results will not change).Please keep in mind that the exact proportions 1:1 must be respected in order to guarantee the final characteristics of the product.
Once the product is weighted in equal quantities, the base and catalyst must be inserted in a recipient and mixed thoroughly. Make sure the surfaces of the recipient are perfectly clean, free of grease and dry.
While mixing, it is important to check that no residue remains on the base and sides of the recipient. Mix energetically until the blended color is homogeneous. Once the product is thoroughly mixed, it is ready to be casted and we recommend pouring the silicone from a 30 cm height into the mould.
The working time WT (see table next page), also known as “pot life”, is the recommended time period for mixing/vacuuming prior to casting. Please pay attention some Vaseline Oil could inhibit the product. Make a small test first.
The reported WT shown in the table refers to a standard temperature of 23°C. We recommend using vacuum to eliminate any air bubbles. In the event that the quantity of silicone used is less than what is required, complete the mould by adding the missing quantity of silicone within 24 hours of the hardening of the first layer of silicone. The second layer will attach to the first one without altering the final outcome. The setting time ST (see table below) is the time it takes for the silicone to harden from the beginning of mixing of the two components. The reported ST shown in the table refers to a standard temperature of 23°C. After the ST is complete, the model can be separated from the mould. If necessary, use compressed air to facilitate this separation. Do not use any tools to force the separation of the model from the mould.
5. SAFETY DATA SHEETS
Before handling the product, read the safety datasheet and make sure to get all the information required for safe use.
6. SHELF LIFE
The “Best use before end” date of each batch is shown on the product label. The HT 42 GRIGIO is guarantee for a period of 18 months if stored correctly at a temperature of between 5° - 27°C (41° - 80°F).
Close the bottles after use, do not invert the caps or lids between the base and catalyst. Storage beyond the date specified on the label does not necessary mean that the product is no longer usable. In this case, however, the properties required for the intended use must be checked out for quality assurance reasons.
Typical General characteristics
PRODUCT DATA (UNCURED)
COMPONENT Catalyst
Density of the Catalyst component
(Metric System)
Density of the Catalyst component
(USA System)
COMPONENT Base
Color
Density of the Base component
(Metric System) at 23 °C (73 °F)
Density of the Base component
(USA System) at 23 °C (73 °F)
PRODUCT DATA (CATALYZED Catalyst+Base
Viscosity of pre-catalyzation mixture
Mixing Ratio
Working time / Pot life at 23 °C (73 °F)
Setting time at 23 °C (73 °F)
Shore A hardness after 24 hours
Tensile Strength (Metric System)
Tensile Strength (USA System)
Elongation at break
Tear strength Die B (Metric System)
Tear Die B (USA System)
Value
-
-
1,11 g/cc
69,30 lb/ft3
-
Grey
1,11 g/cc
69,30 lb/ft3
-
25000 cP
1:1
25’
8 hours
41 shA
6,50 N/mm2
940 psi
350 %
16 N/mm
91 ppi
Inspection Method
-
-
-
-
-
-
-
-
-
BROOKFIELD
-
BROOKFIELD
-
ASTM D2240-05 – 23°C
ASTM D412-06a – 23°C
ASTM D412-06a – 23°C
ASTM D412-06a – 23°C
ASTM D624-00 – 23°C
ASTM D624-00 – 23°C
These figures are only intended as a guide and shouldnot be used in preparing specifications. Vulcanizate after 24 H at 23°C
Zhermack Code
DT23731
DT23732
DT23733
Packages
1 kg + 1 kg
5 kg + 5 kg
25 kg + 25 kg
Effects of temperature on setting and working times:The working time and setting time are reduced if the
temperature exceeds 23°C (e.g. if the temperature is 40°C, the working time and setting time are approximately cut in half). If the temperature is less than 23°C, the working time and setting time in crease considerably.
Cured Silicone properties are guaranteed within temperatures ranging from a minimum temperature of - 40 °C to a maximum temperature of +200°C.